Premium High Quality Cypress Raised Panel Shutters
Wooden raised panel shutters are the epitome of classic elegance, providing a timeless charm that enhances the curb appeal and interior design of any home. In this article, we will delve into the world of these beautiful shutters, exploring the many reasons they have remained a popular choice for homeowners. Discover the benefits, design versatility, and care tips for wooden raised panel shutters, and see how they can elevate your home's aesthetic.
Benefits of Wooden Raised Panel Shutters
Timeless Appeal: Wooden raised panel shutters exude a timeless charm that never goes out of style. Their intricate detailing and depth create a classic look that enhances the architectural beauty of any home.
Enhanced Curb Appeal: These shutters have the power to transform your home's exterior, giving it a sense of depth, texture, and character that sets it apart from the rest of the neighborhood.
Interior Elegance: Wooden raised panel shutters are not limited to the exterior. When used as interior window treatments, they add a touch of sophistication and warmth to your living spaces.
Customization: The flexibility of wooden raised panel shutters allows for customization in terms of size, color, and finish. This means you can tailor them to your exact design preferences and home requirements.
Durability: When properly maintained, these shutters can last for decades, providing an excellent return on your investment.
Design Versatility
Traditional Elegance: Raised panel shutters are the epitome of traditional design. They feature a central raised panel with stiles and rails, creating a sophisticated look suitable for various architectural styles.
Color Options: These shutters can be painted or stained to match your home's color palette. Choose from a wide range of finishes to achieve the desired aesthetic.
Combination Styles: Mix and match raised panel shutters with other shutter styles to create a unique and balanced appearance, such as pairing them with louvered or board and batten shutters.
Architectural Harmony: Raised panel shutters work seamlessly with both colonial and Victorian-style homes, providing an architectural harmony that complements the overall design.
Care Tips for Longevity
Regular Cleaning: Wipe the shutters with a soft, damp cloth to remove dust and grime. Avoid abrasive materials or harsh chemicals that could damage the finish.
Repainting or Refinishing: Periodically inspect your shutters for signs of wear or peeling paint. Repaint or refinish them as needed to maintain their beautiful appearance and protect the wood.
Inspect Hardware: Ensure that hinges, latches, and other hardware are secure and functioning properly.
Protect from Moisture: Wooden shutters can be susceptible to moisture. Proper sealing and maintenance will help prevent rot, warping, and other water-related damage.
Beautiful wooden raised panel shutters are a classic choice that adds elegance and character to your home's exterior and interior. Their timeless appeal, design versatility, and durability make them a worthwhile investment. By following the recommended care tips, you can enjoy the benefits of these shutters for years to come, enhancing your home's overall aesthetic.
Refined Raised Panel Shutters: Elevate Your Home's Aesthetic
The exquisite craftsmanship of our Atlantic Collection of Raised Panel Shutters is exemplified by its sculpted raised panel encased within a robust mortise and tenon frame. Each shutter boasts meticulously proportioned rails and stiles, meticulously designed to enhance the architectural elegance of Colonial and Georgian style homes, as well as various other traditional architectural motifs.
Within our Atlantic collection, a diverse array of styles awaits, providing homeowners and architects with a plethora of options to complement their unique preferences and design visions. Moreover, for those with discerning tastes and a desire for bespoke solutions, we offer fully customizable designs. From personalized sticking profiles to panel profiles, cut-outs, radius tops, and beyond, we are committed to crafting shutters that not only enhance the aesthetic appeal of a property but also reflect the individuality and sophistication of its owners.
Exquisite Craftsmanship with Solid, Premium Hardwoods
Each raised panel shutter crafted for our customers is meticulously tailored from premium-grade solid Cypress lumber, sourced with utmost care. Our attention to detail begins with the selection of lumber for the panels, which undergoes a rigorous process. These raised panels are ingeniously constructed from multiple boards, intricately joined together with precision machined spline joints, and meticulously bonded and sealed using a specially formulated exterior wood glue.
To ensure the highest quality, each board is meticulously handpicked by our expert craftsmen, aided by state-of-the-art software for precise selection. At Estate Millwork, we maintain complete control over the production process, handling one hundred percent of the sawing, dimensioning, and machining of our Cypress lumber. This meticulous oversight allows us to uphold the strictest standards of quality, ensuring that every shutter meets our exacting standards of excellence.
Eternal Artistry: Crafting Timeless Beauty
Each meticulously crafted component undergoes further refinement before assembly. Our raised panels, measuring 15/16" thick, feature a sweeping ogee profile meticulously designed to create bold highlight lines and subtle shadings, accentuating the true three-dimensional character of these raised panel shutters. Set within deeply machined relief slots in the shutter frame, the raised panels are ingeniously allowed to float, safeguarding both the Cypress frame and panel from potential damage caused by slight expansions and contractions due to temperature fluctuations.
Once all parts are meticulously crafted, they are expertly assembled into raised panel shutters, meticulously glued, pegged, and machine-sanded to ensure seamless integration. Following the machine sanding process, each shutter undergoes meticulous hand sanding, culminating in a finish tailored to the customer's specifications. Whether it's a natural finish, a primed/painted combination, or a stain, our craftsmen meticulously apply the finishing touches, ensuring that each shutter meets the exacting standards and unique preferences of our valued customers.
Solid Wood Mortise and Tenons
True Tenons
Our premium quality shutters are carefully constructed using a time consuming and precise operation. Whereas other lower quality shutters are made using screws, nails, dowels or biscuit joints, each of our exterior wooden shutters has a minimum of 4 hardwood tenons. The end of each rail is painstakingly machined to have a 1/2" X 1 7/8" tenon by a custom built tenoning machine that Estate Millwork developed so that we could continue to provide the best quality joinery in the industry, at an attractive price. We gave up the cost, but not the quality.
Deep Pocket Mortises
Each stile is precision machined with a minimum of two deep pocket mortises, and these mortises perfectly fit the associated tenon. Again, Estate Millwork has used precision automation to preserve the quality of our products, while reducing the cost. We have software that connects our website directly to the machines in the plant, and when a customer places an order with us, all of the precision programs for machining the mortises into the stiles are sent to the plant for automatic execution. The mortise tenon joint, is the strongest joint in millwork, and adds tremendous strength, even without the use of glue.
Hardwood Dowels
Once the tenon and mortise have been machined, the parts are put together and a hole is drilled through the mortise and the tenon. A slightly oversized hardwood dowel is driven into the hole, locking the tenon into the mortise for the life of the shutter. Even though glue is not required, Estate Millwork takes the added step of gluing the tenon into the mortise, and gluing the hardwood dowel into the stile.
Hand Assembly
In our commitment to preserving the best of quality millwork traditions in each wood shutter, we have automated much of the drudgery of some of the operations, but assembling a shutter is still something very much in the realm of craftsmanship. After all the parts of each wooden shutter are manufactured, one of our skilled craftsmen fits them together in a specialized jig for dry fitting and final assembly. We do not use pneumatic or hydraulic clamps as they can damage or over-stress the wood. The craftsman uses his innate feel for the materials to set the appropriate clamping pressure prior to drilling and doweling. Each wooden shutter receives the individual attention of craftsmen all along the way, but the final assembly is where the shutter comes together the first time, ready for years of service on your home.
Shutter Options
Thickness, Width, Height
The "slab dimensions" are the size of the actual exterior shutter from top to bottom, left to right, and the thickness. Our default standard thickness is 1 5/16", but that can be varied from 7/8" to 2 1/4" to match existing exterior shutters. The length and height can be specified to the nearest 1/16" inch. Depending upon the style of the shutter, we have made widths up to 20 feet wide, and heights up 30 feet.
Shutter Frame Dimensions
Because all of our exterior wooden shutters are custom built from true rail and stile construction, we have the ability to replicate any component dimension on existing shutters, including rail height, placement, width, thickness, and stile width and thickness. Typically, the bottom rail of our custom shutters is 4. high, and all other rails are 2 1/2" inches. Stile widths are usually 2 1/2" but we have the ability to make them of virtually any width, including different widths for left and right stiles -- sometimes used for pairs of shutters.
Custom Sticking
Out standard products are S4S, or square shoulder sticking, but we have the capability to mould any feasible profile to the inner or outer frame fields. Common choices are ogee, cove and bead, bevel, cove etc. In addition to our stock sticking profiles, we can also custom grind tooling to achieve any desired profile to either match historical wood shutters, or to meet an architects or home owner.s specifications and preferences.
Shiplapping and Beading
For operable shutters, or for decoration, our wood shutters can be machined with a bead on one face of the inside edge of the shutter, and with a ship lap on the other, allowing the shutters to overlap by 3/8" when they are in the closed position - permitting a tighter fit. The left and right shutters are machined as pairs so that in the closed position, each face of the pair has a decorative bead visible.
Panel Profiles
Our raised panel shutters can be raised with our standard scoop profile, but we offer bevels, coves, ogeees and other profiles as well. Additionally, for the extremely discriminating home owner or architect we can create new tooling to match existing historical panel profiles, or to meet with a unique custom requirement.
Louver Styles
Our louvered shutters can be fitted with either our standard bullnose louvers in 3 sizes, or with a chevron or bevel profile as options. And because we are a custom shutter maker, we can also accommodate any special profiles that are specified by the customer.
Cut Outs
Raised Panel and Flat Panel Shutters can have a limitless variety of decorative cut outs machined into the center of the panels. Common shapes are moons, anchors, trees, hearts and we have a large number of stock cut outs which we offer, as well as the ability to match custom patterns that are provided by the customer
Finishes
Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters.
Understanding Cypress: A Versatile and Durable Hardwood
Cypress, revered for its versatility and resilience, boasts a distinctive composition that distinguishes it within the realm of hardwoods. In its natural state, cypress exhibits a pale sapwood, which forms a minor fraction of the tree's composition. The heartwood of the Bald cypress, on the other hand, showcases a spectrum of hues ranging from a soft yellow-brown to a deep reddish-brown, occasionally presenting shades reminiscent of ebony. A general rule of thumb suggests that the darker the heartwood, the greater its resistance to decay—a testament to the wood's inherent durability.
Prized for its durability, stability, and innate resistance to water and rot, cypress wood finds its place in a plethora of construction endeavors. Whether for exterior applications such as boats, doors, shutters, or siding, or for interior uses like trim, architectural woodwork, doors, and flooring, cypress proves itself as a reliable and enduring choice.
Cypress hardwood, with its adaptable nature and distinctive aesthetics, is a sought-after species renowned for its longevity and unique character. Its warm, reddish-brown tones, complemented by intricate grain patterns, infuse spaces with rustic charm and timeless appeal. Particularly noteworthy is cypress's exceptional resistance to decay, rot, and insect damage, making it a preferred option for outdoor projects like decking, siding, and fencing, where exposure to the elements is a constant challenge.
While traditionally prominent in its native growth regions, cypress has transcended its geographical boundaries, finding favor in various applications across the United States, once dominated by cedar, redwood, and treated pine. As its versatility continues to be celebrated, cypress remains a steadfast choice for architects, builders, and artisans alike, promising enduring beauty and reliability in every project.
Handcrafted with Sustainably Harvested Lumber
At Estate Millwork, we employ a meticulous process to ensure the quality and sustainability of our lumber. Our commitment begins with the careful air drying of much of our lumber, followed by further refinement in low wattage dehumidification kilns to achieve optimal moisture levels.
Every single piece of wood we acquire undergoes thorough utilization in our production processes. Leveraging advanced automated saws and optimization software, we achieve an exceptional yield ratio of 94 percent. This means that nearly all of the wood we purchase is transformed into usable products. The small remainder, comprising mainly sawdust and chips, is utilized efficiently: either utilized as fuel to power our operations, or repurposed by providing bedding and contributing to composting for local cattle farmers.
Our dedication to minimizing waste extends to the sourcing of our materials. A significant portion of the lumber we use hails from Amish farmers within our county. These farmers adhere to traditional practices, utilizing horses for harvesting and operating vintage 1920s sawmills. Such methods not only contribute to the preservation of heritage techniques but also entail lower environmental impact compared to modern industrial approaches.
Furthermore, our commitment to sustainability is evident in the sourcing of our imported lumber. We exclusively procure lumber from plantation-grown sources, thereby ensuring that our operations do not contribute to deforestation or the depletion of natural forests. By prioritizing responsible sourcing and efficient utilization, Estate Millwork strives to uphold environmental stewardship while delivering exceptional craftsmanship.
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