Configure a fully custom solid wood door to your specifications — panel layout, glazing, curves, rattan or plank infill — with live geometry and instant pricing.
Starting at $1,229 — Poplar custom door, 32" × 80", priced live as you configure
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HANDCRAFTED IN PABuilt by skilled artisans
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PREMIUM HARDWOODSSourced responsibly
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BUILT TO LASTTimeless quality
1DOOR TYPE
2CONFIGURE
3REVIEW & PRICE
CHOOSE DOOR TYPE
Raised Panel
Louvered
French / Glass
Barn / Plank
CONFIGURE YOUR DOOR
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HANDCRAFTEDNot Mass Produced
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MORTISE & TENONJoinery That Lasts
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PREMIUM HARDWOODSSourced Responsibly
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BUILT TO LASTFor Generations
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INSTANT ONLINE PRICINGDesign. Price. Order.
True Craftsmanship. Timeless Beauty.
Every door is carefully crafted with true mortise-and-tenon joinery, premium hardwoods and furniture-grade attention to detail.
LEARN MORE ABOUT OUR PROCESS →
Design Your Custom Wood Door in every species we mill
Each render is the actual door geometry in that wood. Open one to configure it at your size and see the live price.
A custom door from our shop is any stile width, panel layout and thickness you draw, 3/4" panels standard; pick the species below and the price updates as you size it.
Species span paint-grade Poplar (Janka 540) through Mahogany, Sapele and Teak for exposed work; each carries its own weight, hardness and rot resistance, listed on its page.
Size it in the designer — any width, any height, to the sixteenth — and the price shown here is the live price for that door. Add finish and hardware and it recalculates.
Construction
any stile width, panel layout and thickness you draw, 3/4" panels standard
Sizing
made to your width and height; priced live in the designer
CUSTOM MAHOGANY CUSTOM DOORS · MADE TO SPECIFICATION IN PENNSYLVANIA
Mahogany Custom Doors, Built to Your Specifications
Mahogany custom doors are built to your exact specifications, showcasing the wood's rich reddish-brown that deepens to dark auburn over time in whatever design you envision. Whether you need an oversized entry door, a curved-top interior door, or a specialty configuration that no standard product line offers, Mahogany provides the workability and beauty to bring your vision to life. The interlocked grain with a fine, uniform texture and natural luster adapts beautifully to any door style or panel configuration. The traditional wood of master furniture makers. Our custom door program starts with your dimensions and design requirements, and our engineers translate them into precise machining programs that produce a perfect Mahogany door every time.
Why Mahogany for custom doors
Custom doors exist because standard sizes and styles cannot fit every opening or match every vision. Mahogany is particularly well suited to custom work because its interlocked grain with a fine, uniform texture and natural luster machines predictably and holds detail well across non-standard dimensions. Machines with minimal tearout. For finishing, Mahogany accepts oil-based and water-based finishes beautifully. From concept to delivery, our custom Mahogany doors receive the same attention to material selection, machining precision, and assembly quality that we apply to every product in our lineup.
About our Mahogany
Our Mahogany is sourced from Central and South American tropical forests and arrives at our Pennsylvania mill as kiln-dried stock with moisture content between 6-8%. Mahogany rates 800-900 lbf Janka on the Janka hardness scale, classifying it as a medium-density hardwood. The natural rich reddish-brown that deepens to dark auburn over time develops character over time as the wood responds to light and air. In terms of decay resistance, Mahogany offers Class 2 durability — naturally resistant to rot, decay, and marine borers. Develops a rich patina with age. We hand-select each board for straight grain, minimal defects, and consistent color before it enters our production process.
Machining & hand joinery
Working with Mahogany in our shop requires specific knowledge of how this species behaves under tooling. The interlocked grain with a fine, uniform texture and natural luster responds well to our CNC routers and shapers, producing clean profiles with minimal sanding. Every joint in our Mahogany products uses true mortise-and-tenon construction — no pocket screws, no biscuits, no dowels. Exceptional dimensional stability. We apply waterproof adhesive at every joint and reinforce critical connections with hardwood pegs. The result is a product built to outlast the building it adorns. For finishing, Mahogany accepts oil-based and water-based finishes beautifully.
Performance & finishing
Mahogany is especially popular among homeowners and architects who value The traditional wood of master furniture makers. In terms of climate performance, Mahogany performs well in performs exceptionally in hot, humid, and coastal environments. Every Mahogany product we build is backed by our commitment to quality: premium kiln-dried lumber, precision CNC machining, hand assembly, and a 150-grit final sand ready for your chosen finish. Machines with minimal tearout. Whether you are building new or renovating, Mahogany delivers a level of material quality and natural beauty that manufactured alternatives simply cannot replicate. Design your custom Mahogany product online and receive instant pricing, or call us at 412-641-0177 to discuss your project.
Applications and Configurations
Solid custom doors suit closets, pantries, laundry and utility rooms, bathrooms, passages and room dividers. Depending on style and hardware they can be hung as hinged, pocket, sliding, bypass or paired doors, in single or double configurations. The designer above shows the valid sizes, jamb types and options for this build.
Interior and Exterior Specifications
Interior applications allow the widest material and finish selection. Exterior or high-humidity openings require an appropriate durable species or exterior-rated material, compatible adhesive and finish, and detailing suited to the exposure. Contact Estate Millwork when climate or coastal conditions affect the specification.
Material, Grain and Finish Selection
Choose paint-grade or stain-grade construction according to the material. Mahogany is conditioned for stable fabrication, then selected for color and grain consistency; matching and sequencing can be discussed for prominent multi-piece installations. Responsible-sourcing options can be quoted when certification is required.
Custom Custom Doors and Design Assistance
Estate Millwork machines solid custom profiles with dedicated production tooling and can evaluate custom profiles, proportions and historic requirements. Matching doors, shutters, cabinet doors, drawer fronts and related millwork can be specified together. Call 412-641-0177 for assistance.
Premium Custom Door Construction
Architects, builders and discerning homeowners specify Estate Millwork because we mill premium mahogany from rough stock in Pennsylvania, controlling quality, moisture, fresh glue surfaces and climate throughout production.
Our custom doors use precise joinery, true mortise-and-tenon construction where the design calls for it, custom sizing and American manufacture. Priming, painting and finishing options are available where appropriate.
Can you build Mahogany custom doors to my specifications?
Yes. Every piece is made to order with no minimum quantity. Set the valid dimensions, configuration and finish in the designer above for live pricing.
Why choose Mahogany for this application?
Mahogany is selected for its grain, workability and performance in this application; the material-specific guidance above explains how it machines, finishes and endures.
How is it constructed?
From solid Mahogany with true mortise-and-tenon joinery, built by hand in our Pennsylvania shop to the specifications selected above.
